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HUAKE EN II Vaporized Hydrogen Peroxide Generator


1. **Thorough Disinfection**: Achieves a kill rate of >6 logs against persistent microorganisms such as Bacillus subtilis. 2. **Safe and Environmentally Friendly**: Decomposition products are water and oxygen, with no risk of chemical residue. 3. **Flexible Deployment**: Modular design enables rapid switching between mobile and fixed installation scenarios for diverse applications.
  • Product Description
  • Performance advantages:
    1. **Thorough Disinfection**: Achieves a kill rate of >6 log against persistent microorganisms such as Bacillus subtilis.
    2. **Safe and Environmentally Friendly**: The decomposition products are water and oxygen, with no risk of chemical residues.
    3. **Flexible Deployment**: The modular design enables rapid switching between mobile and fixed deployment scenarios.
    4. **Smart Control**: Built-in closed-loop concentration feedback system ensures the sterilization process is repeatable and verifiable.

    Hydrogen peroxide vaporizers have a wide range of applications, particularly in environments that require highly clean and sterile conditions. The following are the primary uses of hydrogen peroxide vaporizers:
    1. Pharmaceutical Industry 2. Biotechnology 3. Medical Device Manufacturing 4. Hospital Environmental Disinfection 5. Aerospace 6. Food Industry 7. Electronics Industry 8. Conservation of Cultural Relics and Artworks

     

    Technical Analysis:
    ---

    **Core Technological Advantages**
    - **Low-Temperature Flash System**: Employs multi-stage temperature-controlled flash modules to achieve complete vaporization of liquid hydrogen peroxide (vaporization rate > 99.9%), thereby preventing residual liquid droplets.
    - **Dynamic Saturation Control**: Utilizing pressure-humidity coupling regulation technology, this system precisely maintains the stable suspended state of vaporized hydrogen peroxide (VHP) without any condensation throughout the entire process.

    **Intelligent Control System**
    - **Process Monitoring Dimension**:
    ▶ Environmental parameters: Chamber temperature (accuracy ±1℃), relative humidity (accuracy ±3% RH)
    ▶ Sterilization parameters: VHP concentration (adjustable from 50 to 1000 ppm), steam saturation (≥95%)
    - **Dynamically adjustable parameters**:
    ▶ Flash evaporation temperature (precisely controlled between 80-140℃)
    ▶ Circulating air velocity (continuously adjustable from 0.3 to 1.2 m/s)
    ▶ Drug infusion rate (linear control from 0.5 to 5 mL/min)
    ▶ Sterilization time (freely adjustable from 1 to 240 minutes)

    **Safe Operation Assurance**
    - **Triple Protection Mechanism**:
    1. Real-time monitoring of VHP concentration and emergency shutdown in case of exceeding the threshold.
    2. Saturation closed-loop control prevents condensation on equipment.
    3. The catalytic degradation module ensures residual levels are below 1 ppm (compliant with OSHA standards).
    - **Integrated Design**: Integrates the VHP generator with the catalytic degradation unit, enabling fully automated sterilization-degradation processes.

    **Application Performance**
    - Suitable for scenarios such as biosafety laboratories and pharmaceutical cleanrooms.
    - Achieve a 6-log inactivation rate for Bacillus subtilis, with a sterilization compliance rate exceeding 99.99%.
    - Supports pre-storing parameter combinations to meet the verification requirements of ISO 14937 standard.

    Technical Analysis of the Four-Stage Sterilization Process:  

    **1. Intelligent Startup Phase**
    - **System Self-Check Program**:
    ▶ Automatically verifies sensor accuracy (temperature/humidity/pressure)
    ▶ Basic environmental prediction: Temperature must be ≥25℃ and relative humidity must be ≥50% RH.
    ▶ Dynamic dehumidification mechanism: The molecular sieve dehumidification module is activated when humidity exceeds 65%.

    **2. Dynamic Equilibrium Stage**
    - **Precise VHP Regulation**:
    ▶ The flash evaporation unit is started, generating a hydrogen peroxide aerosol with a particle size of less than 3 μm.
    ▶ Multi-directional circulation system operation, with spatial concentration deviation controlled within ≤ ±10%.
    ▶ Compliance Determination: Automatically switch to the next stage once the set concentration (400–800 ppm) or saturation level (≥95%) is reached.

    **3. Quantitative Sterilization Stage**
    - **Process Monitoring System**:
    ▶ Real-time tracking of CT values (concentration × time), with an accuracy of ±5%.
    ▶ The electronic batch record system automatically stores sterilization curve data.
    ▶ Stage termination criteria: Both the preset CT value (≥2000 ppm·min) and the sterilization duration are met simultaneously.

    **4. Safe Degradation Stage**
    - **Fourth-level catalytic decomposition**:
    ▶ Platinum catalytic bed decomposition efficiency > 99.5%
    ▶ Residual monitoring: The exhaust concentration is continuously measured below 1 ppm for three consecutive times (compliant with OSHA standards).
    ▶ System reset: Automatically restores positive environmental pressure and generates an electronically signed sterilization compliance report.

    **Process Control Characteristics**
    - Stage switching: Fully automatic, condition-triggered stage transitions that require no manual intervention.
    - Exception Handling: Built-in 25 fault diagnosis codes, supports breakpoint resume functionality.
    - Compliance verification: Meeting the stringent requirements of ISO 14937 standard for sterilization process control.

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