Email:
info@huakegroup.inHUAKE EN II Vaporized Hydrogen Peroxide Generator
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- Product Description
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Performance advantages:
1. **Thorough Disinfection**: Achieves a kill rate of >6 log against persistent microorganisms such as Bacillus subtilis.
2. **Safe and Environmentally Friendly**: The decomposition products are water and oxygen, with no risk of chemical residues.
3. **Flexible Deployment**: The modular design enables rapid switching between mobile and fixed deployment scenarios.
4. **Smart Control**: Built-in closed-loop concentration feedback system ensures the sterilization process is repeatable and verifiable.Hydrogen peroxide vaporizers have a wide range of applications, particularly in environments that require highly clean and sterile conditions. The following are the primary uses of hydrogen peroxide vaporizers:
1. Pharmaceutical Industry 2. Biotechnology 3. Medical Device Manufacturing 4. Hospital Environmental Disinfection 5. Aerospace 6. Food Industry 7. Electronics Industry 8. Conservation of Cultural Relics and ArtworksTechnical Analysis:
---**Core Technological Advantages**
- **Low-Temperature Flash System**: Employs multi-stage temperature-controlled flash modules to achieve complete vaporization of liquid hydrogen peroxide (vaporization rate > 99.9%), thereby preventing residual liquid droplets.
- **Dynamic Saturation Control**: Utilizing pressure-humidity coupling regulation technology, this system precisely maintains the stable suspended state of vaporized hydrogen peroxide (VHP) without any condensation throughout the entire process.**Intelligent Control System**
- **Process Monitoring Dimension**:
▶ Environmental parameters: Chamber temperature (accuracy ±1℃), relative humidity (accuracy ±3% RH)
▶ Sterilization parameters: VHP concentration (adjustable from 50 to 1000 ppm), steam saturation (≥95%)
- **Dynamically adjustable parameters**:
▶ Flash evaporation temperature (precisely controlled between 80-140℃)
▶ Circulating air velocity (continuously adjustable from 0.3 to 1.2 m/s)
▶ Drug infusion rate (linear control from 0.5 to 5 mL/min)
▶ Sterilization time (freely adjustable from 1 to 240 minutes)**Safe Operation Assurance**
- **Triple Protection Mechanism**:
1. Real-time monitoring of VHP concentration and emergency shutdown in case of exceeding the threshold.
2. Saturation closed-loop control prevents condensation on equipment.
3. The catalytic degradation module ensures residual levels are below 1 ppm (compliant with OSHA standards).
- **Integrated Design**: Integrates the VHP generator with the catalytic degradation unit, enabling fully automated sterilization-degradation processes.**Application Performance**
- Suitable for scenarios such as biosafety laboratories and pharmaceutical cleanrooms.
- Achieve a 6-log inactivation rate for Bacillus subtilis, with a sterilization compliance rate exceeding 99.99%.
- Supports pre-storing parameter combinations to meet the verification requirements of ISO 14937 standard.
Technical Analysis of the Four-Stage Sterilization Process:
**1. Intelligent Startup Phase**
- **System Self-Check Program**:
▶ Automatically verifies sensor accuracy (temperature/humidity/pressure)
▶ Basic environmental prediction: Temperature must be ≥25℃ and relative humidity must be ≥50% RH.
▶ Dynamic dehumidification mechanism: The molecular sieve dehumidification module is activated when humidity exceeds 65%.**2. Dynamic Equilibrium Stage**
- **Precise VHP Regulation**:
▶ The flash evaporation unit is started, generating a hydrogen peroxide aerosol with a particle size of less than 3 μm.
▶ Multi-directional circulation system operation, with spatial concentration deviation controlled within ≤ ±10%.
▶ Compliance Determination: Automatically switch to the next stage once the set concentration (400–800 ppm) or saturation level (≥95%) is reached.**3. Quantitative Sterilization Stage**
- **Process Monitoring System**:
▶ Real-time tracking of CT values (concentration × time), with an accuracy of ±5%.
▶ The electronic batch record system automatically stores sterilization curve data.
▶ Stage termination criteria: Both the preset CT value (≥2000 ppm·min) and the sterilization duration are met simultaneously.**4. Safe Degradation Stage**
- **Fourth-level catalytic decomposition**:
▶ Platinum catalytic bed decomposition efficiency > 99.5%
▶ Residual monitoring: The exhaust concentration is continuously measured below 1 ppm for three consecutive times (compliant with OSHA standards).
▶ System reset: Automatically restores positive environmental pressure and generates an electronically signed sterilization compliance report.**Process Control Characteristics**
- Stage switching: Fully automatic, condition-triggered stage transitions that require no manual intervention.
- Exception Handling: Built-in 25 fault diagnosis codes, supports breakpoint resume functionality.
- Compliance verification: Meeting the stringent requirements of ISO 14937 standard for sterilization process control.
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